Guided by Quality – Driven by Efficiency
The forward thinking partner for all modern Part 21J DOAs within the UK, Europe and Worldwide
Our vision is to become the UK’s go-to Part 21G Production company
Let our experience be your guide
AES Aero Limited was established to manufacture and supply Aerospace parts, Modification kits and develop new products into the industry.
With many years of Aircraft Modification, Repair, Design and Manufacturing experience behind the management team and staff, AES Aero are well placed to support the industry in all its Part 21G needs.
AES Aero is also looking to actively support the drone and Unmanned Aerial Vehicles sector, in what is being described as the ‘third revolution’ in the aviation industry. Additionally, the move away from fossil fuels, opens new opportunities in the Battery, Hydrogen and Synthetic Fuel sectors.
Our 5000ft² facility is established in the Heart of England, making us the ideal partner for local and national businesses and innovators.
Utilising in-house capabilities and an extensive supply chain, AES Aero is able to offer a large number of manufacturing services to customers.
As a rule, AES Aero only works with companies that can demonstrate a robust and auditable Quality Management System such as ISO9001:2015 or Aerospace Standard AS9100:2018. Thus ensuring that customer satisfaction is at the forefront in everything produced.
Our commitment is to meet customer requirements with a high-quality product, delivered on time and to specification.
Detailed Structural & Non-structural parts in metallic materials
- The manufacture of metallic parts, such as, mounting structure for avionic components or wiring looms and metallic parts used in aircraft flight decks, cabin interiors and cargo compartments.
- Manufacture of sheet metal and machined metal parts, including CNC.
- Mounting Structure for Radomes, Scanners, Satcom, Antennas and Cameras etc.
- Non-primary structure metallic interior assemblies.
- To augment its in-house capabilities, AES Aero is proud to continue its long-term relationship with two outstanding local suppliers, both of whom understand the exacting needs of the aerospace industry.
- All parts are finished to a very high standard in our workshop, we are also able to offer powder coating or anodising as options.
Detailed Structural & Non-structural parts in non-metallic materials
The manufacture of composite parts used in aircraft flight decks, cabin interiors and cargo compartments, radomes and bonded composite assemblies.
Injection Moulding and Over Mouldings
We have a fantastic partnership with an industry leading company with comprehensive aerospace experience.
Vacuum and Thermo Forming
An ideal process for weight reduction for larger complex shapes and panels. Aerospace approved material meeting all required flammability requirements makes this process ideal for applications such as passenger seat backs.
Glass Reinforced Polymer, GRP Composite technologies, Carbon Fibre
We are teamed with a highly respected UK supplier, with over 20 years’ experience in the manufacture GRP Composite technologies, Carbon Fibre. Methods include Traditional hand-lay, Vacuum infusion Light Resin Transfer Moulding (RTM) & Pre Preg. Experienced in the aerospace sector and able to provide design support and technical know-how.
Electrical Wiring Looms, Harnesses & Assemblies. At AES Aero we understand the performance requirements expected for electrical products and this is fully demonstrated by our industry leading interconnection’s partner.
With extensive experience in the Aerospace, Defence, Formula 1 and Space sectors we ensure that our electrical products are always of the very highest standard.
All electrical products undergo a full Receipt Inspection and First Article Inspection. We are able support any further additional customer testing requirements at any time during the manufacture/assembly process.
The Manufacture of exterior and interior decals and marking placards. AES Aero is able to supply any type of placard manufactured from traditional aerospace materials such as, but not limited to, Makrofol and 3M-7920.
Let us now your requirements and we will find a solution.
Our ‘bread and butter’ is to deliver a kit of parts to meet the customers design requirements. Parts used are fully traceable to the OEM to ensure the highest possible quality, giving confidence and reducing the risk of failure.
Finely tuned and tested processes and inspections ensure accuracy, and all goods are shipped in robust packaging to ensure it gets to its destination in the same condition as it leaves our facility.
Ground Equipment and Cargo Containers
At AES Aero we also understand that forward thinking Maintenance Organisations are always looking for ways to improve their operations on the ground.
Speak to us about the challenges you are facing, we will work with you to design, develop and manufacture an efficient solution that will save you time, effort and money.
Prototype and Concept design
At AES Aero we pride ourselves in our ability to work with customers to develop a concept and design solution that is fit for purpose, manufacturable and financially viable. We will team up with your designers and add our vast industry knowledge along the way.
We have the ability to manufacture low-cost prototype parts and assemblies, typically with very short lead times.
All parts can be certified to meet the customer’s requirements.
The AES Aero procedures and processes are written to meet the strict requirements of Part 21G. Additionally all processes and procedures are fully compliant with ISO9001:2015 and AS9100:2018, it is AES Aero’s intention to become formally AS9100 accredited within the next 18-24 months.
The AES Aero supply chain is tried and tested, all suppliers have an auditable Quality Management System and share our focus on delivering a first class product, on time and to our customers satisfaction.
All parts we source are from reputable, audited companies with a long history of customer satisfaction. Parts are available with full traceability to guarantee the highest safety standards we aspire to maintain.
At AES Aero we understand the importance of conformity and First Article Inspections (FAI) are an integral part of the service we offer our customers. AES Aero FAI is based upon AS9102 rev B.
AES Aero Quality Manager is a fully qualified ISO9001:2015 (CQI/IRCA) Lead Auditor and UK CAA Form 4 holder.
With many years of Aircraft Modification, Manufacturing and Repair experience, we are well placed to support the industry with all its Part 21G needs.